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Shaft removal problems

Started by MakerUnknown, June 07, 2013, 06:50:17 PM

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MakerUnknown

Hello everybody.  New here.  Real name is Paul, I live in San Francisco.

I've had a Tormek since the mid 90's or so (the green Super Grind 2000) and recently it's been squealing and then stopping.  The manual suggests removing the stone and pulling out the shaft using the honing wheel.  Here, Jeff says remove the honing wheel and pull out using the attached stone.
http://forum.tormek.com/index.php?topic=1472.0

Two problems.  One, I can't remove the stone....seems to be frozen on the shaft.  Two, using Jeff's method of first removing the honing wheel doesn't work either because I can't budge the shaft.
Any tricks or tips?  Can I just shoot in some spray lubricant on the shaft hoping it works inside to the bearings and forget about trying to get the shaft off?

http://cargocollective.com/makerunknown

MakerUnknown

Upon closer inspection underneath, there is a protrusion on the Main Shaft, next to the stone that would make it impossible to remove the shaft by pulling it out on the stone side of the machine.

MakerUnknown

Well, I got off both the stone and the shaft but no without a lot of sweat and swearing.  The shaft nearest the stone was very corroded.  The corrosion had formed large very hard bulges within the stone and within the nylon bearing.  The bulge within the bearing is what was causing the squealing and the stoppage.
Ordered a new stainless shaft.
I owe myself a shot of Fernet after all the effort put into pulling off the stone.  I had to clamp the Drive Wheel in my bench to prevent it from spinning, hold down the machine with my foot and twisting and pulling up at the same time on the stone.  Very difficult to get it off.
Paul

Mike Fairleigh

Welcome, Paul.  The stainless shaft is the bomb diggity.

Your photography is beautiful.  I hope mine is as good someday.
Mike

"If I had 8 hours to chop down a tree, I'd spend 7 sharpening my axe."  --Abraham Lincoln

Ken S

Another welcome, Paul.  Great job removing your shaft; patience and skill, quite a winning team. 

I swapped out the shaft on my original Tormek.  In my case it was an upgrade from a stainless to a stainless EZYlock shaft.  I really like the EZYlock, and think you will, too.

If you transport your Tormek, you will find the new shaft makes it much easier to remove the wheel.

I also second Mike's comment about your photos.

When I arrived in Ohio from New Jersey, I had to learn the midwestern dialect.  Either "the bomb diggity" is a carryover from the pioneer days or I'm still in the last millennium and language has moved on.  Mike, would you please translate for us Neanderthals?

Again, welcome, Paul.

Ken

Rob

bomb diggity...was just about to ask the same question.  That's gotta be in the "dag nabbit" category surely :-)
Best.    Rob.

Herman Trivilino

Quote from: MakerUnknown on June 07, 2013, 10:57:35 PM
I owe myself a shot of Fernet after all the effort put into pulling off the stone.  I had to clamp the Drive Wheel in my bench to prevent it from spinning, hold down the machine with my foot and twisting and pulling up at the same time on the stone.  Very difficult to get it off.

You're lucky.  I broke my grindstone under exactly the same circumstances.

http://forum.tormek.com/index.php?topic=929.0

The stainless steel main shaft is a nice upgrade.

The lessons I learned are keep the bearings lightly lubricated and empty the water trough after each session.
Origin: Big Bang

MakerUnknown

Thanks for the welcomes...and for the photo comments.  That's what I do for a living so I hope I do it somewhat ok... :)

Mike Fairleigh

Bomb diggity: Kansan slang for "wonderful upgrade" (commonly used in the more intellectual parts of the United States).  Synonymous with "great piece of kit" (commonly used in the United Kingdom).   ;D
Mike

"If I had 8 hours to chop down a tree, I'd spend 7 sharpening my axe."  --Abraham Lincoln

jeffs55

I have heard it said as "hot diggity" but never knew how to spell it until now! That meant, "yeah", "alright" or some other such superlative outburst.
You can use less of more but you cannot make more of less.

Mike Fairleigh

Yes, "hot diggity" is an exclamation, whereas "bomb diggity" is a descriptive noun.  Y'all.  ;)
Mike

"If I had 8 hours to chop down a tree, I'd spend 7 sharpening my axe."  --Abraham Lincoln

Rob

well dag nabbit ya cotton pickin varmints...coo coo Flash :-)
Best.    Rob.

Herman Trivilino

Origin: Big Bang

MakerUnknown

#13
New stainless shaft came today.  Installed it, one of the new nylon washers was tight, the other one was a bit loose.  Not sure if that is why there's a slight wobble in the system now or maybe I tweaked things during my Herculean effort to free up the old shaft.
It's not too bad though and I finished what I started a few days ago....sharpening my planer blades.

Just an aside here.  I've been using Brian Burn's method of putting on a double bevel on my planer blades for the past 15 years maybe.  Essentially what you're doing is steepening the cutting angle by putting a slight bevel on the front side of the blade.  This allows you to plane 95% of any grain with zero to minimal tearout.  I don't pay any attention to the grain pattern as I feed the lumber into the planer.
Downside is you have to take shallower cuts and you need lots of horsepower in the planer as it requires more effort from the motor.

He didn't think this up but rather rediscovered it way before the current fad/rediscover of it today.  In his booklet he details both his method for plane blades and for planer blades.  The link below just mentions the plane blade method.
Ron Hock wrote about it here  http://hocktools.wordpress.com/2010/08/25/two-better-than-one/

Jeff Farris

The wobble is in the mating between the inside washer and the grindstone. Loosen the nut, turn the inside washer a quarter turn, snug it back up and check again. After a couple of these, you'll find the "sweet spot".
Jeff Farris