Quote from: RickKrung on July 28, 2024, 03:56:50 PMCan you measure the difference, say with a caliper or indicator? Is it consistent?
Does it happen with just the vertical USB or also with the horizontal and/or the horzizontal/MB-102 when used as an Frontal Vertical Base? If so, is the movement in the same direction, that is, is the effect on the projection distance the same?
I wonder if this movement when tightening the screws is caused by a ridge or burr (unevenness/not flat) on the end of the screws.
I suspect these screws are produces with what is called "rolling" the threads. That is, the die that forms the threads uses pressure to create the threads by rolling over the screw shaft. (In the past, thread were "cut" by using threading dies.) This rolling process pushes material off the end of the screw, leaving a bit of a divot or crater in the middle. It is typically uneven, being higher on one side or another.
This burr will often leave marks and/or burrs on the surface against which the screw tightens. It is easy to remove and make the end of the screw flat and uniform by filing or grinding. I do this sometimes when I want the end of the screw to be flat and not marr the tightened surface. This is common when set screws are tightened on shafts, making it difficult to remove the shafts. Set screws are actually produced with this "cupped" end as a means to make the grip better. Set screws are also available with flat ends so that they no not marr the surfaces.
Wow, now that's some amazing input