Tormek Community Forum

In the Shop => Knife Sharpening => Topic started by: Ken S on September 22, 2023, 05:01:57 AM

Title: Convexing thoughts
Post by: Ken S on September 22, 2023, 05:01:57 AM
Whenever I encounter a new piece of equipment or technique, I tend to categorize it as immediately useful; hopefully useful at some point; maybe useful for me at best; or not for me. Sometimes a jig or technique may fit more than one category for this user.

Different aspects of the KJ-45 self centering knife jig fall into different categories for me. The main event, self centering falls into immediately useful, although not in a way one might expect. My thickest knife is my Mora Garberg, with a thickness of 3.2mm. I have several Mora knives, none of which I need. I have reached the age where bushcrafting is only a mental interest. I just like Mora knives. Looking ahead, if I ever need to sharpen my Garberg, it will be far less frequently than I sharpen my several thin paring knives. It is my thin paring knives which seem candidates for self centering. If I am being honest with myself, workarounds for my thin knives do not seem difficult.

While the inner stop of the KJ-45 might seem a possible substitute for the US-430, the ideal US-430 is the US-430.If I did not already have one, for knife blades longer than eight inches and cleavers, the genuine US-430 would be high on my wish list.

I am glad to own a jig which can handle convexing, although I doubt I will ever convex an edge. None of my Moras seem heavy enough, nor are my future plans demanding enough to warrant convexing.

These are all just personal thoughts. If I was a serious knife collector or an active bushcrafter, I would feel differently. I welcome other points of view.

Ken
Title: Re: Convexing thoughts
Post by: tgbto on September 22, 2023, 10:19:05 AM
As I wrote in other threads, I remain very skeptical of the convexing ability of the KJ-45...

First of all convexing on something hollow seems unnatural. I can see how it theoretically works, but unless it is done by a machine - or maybe Wolfgang who could probably convex freehand anyway - I think the pattern will be uneven. The fact that one will probably spend more time at the stopped positions will result in a kind of hollow tip, sorta convex edge and hollow shoulder. Maybe that is a bit dramatic a depiction, but it will not be a smooth convex edge, and the result will depend on timing. How much lateral travel for each up-down move for the convexing to be efficient but not so much so that it will indent the edge ?


It is also hard enough to not create high or low spots when grinding a straight hollow edge on a blade. Combining the movement parallel to the shaft with a up-down movement perpendicular to it will not make it any smoother. It introduces a jittery variation to the process when the purpose of a jig is to keep everything as steady as possible. I even think one may enter the dreaded "static friction" realm when moving from the main stop to the secondary one, and mess up the grind in the process.

Nor does it allow for adjusting convexity the same way adjusting a belt slackness would.

Quote from: Ken S on September 22, 2023, 05:01:57 AMI am glad to own a jig which can handle convexing, although I doubt I will ever convex an edge.

Ken

I think this perfectly sums up the idea behind the convexing with the KJ, and if I may allude to something you wrote in another thread, that is indeed a marketer's argument: now we can say there's a way to convex with a Tormek, so the hollow grind argument against Tormek doesn't stand any more. But it will perform convexing at its best when convexing just in our minds. My attempts at convexing knives with the KJ have yielded dubious results, though maybe it was the Cassandra effect.

All in all I would put convexing in the same basket as grinding hawkbills on the Tormek, and playing the violin with boxing gloves. Doable by a very skilled user, but sacrificing result quality and efficiency for everyone. A small belt grinder will convex much more quickly and consistently than a Tormek, and allow for much easier thinning and reshaping. At the cost of a spare Tormek wheel.

As a side note, I thought the general consensus was that hollow grinds were only an issue for thick knives. Good luck precisely convexing a thick edge, removing all this metal along the entire edge with the KJ's induced "schlak-schlak" maneuver.

Title: Re: Convexing thoughts
Post by: Sir Amwell on September 22, 2023, 11:17:29 AM
Agree wholeheartedly with tgbto.
I make no apologies for asking again: why not a self centering knife jig with an adjustable stop? PLEASE!
Title: Re: Convexing thoughts
Post by: HaioPaio on September 22, 2023, 12:17:26 PM
I would like to keep the double stop and make it adjustable.
Title: Re: Convexing thoughts
Post by: Ken S on September 22, 2023, 01:37:49 PM
Interesting thoughts.

I generally follow Tormek's recommended sharpening procedures. They have been factory and user tested for decades. The key word in my statement is "generally".
All too often, I have found that certain tools do not work well with the Tormek because the manufacturers failed to design them within Tormek specs. Some are too large; some are too small; some are not made of a Tormek friendly alloy; and some are not perfectly machined parallel, flat, and square. A related set of problems are Tormek buyers who may not want to purchase all thirty nine jigs to better cover the waterfront and sharpening customers who procrastinate long beyond the "just off sharp" period for which Tormek excels for resharpening.

In my opinion, one of the best examples of forum ingenuity is "Herman's Homemade Small Platform". While the SVD-110 excels with large turning scrapers, it is too large and clumsy for very small knives. While the SVD-00 performs well with round Wooden handled carving tools, it is clumsy with small metal knives.

In the excellent Tormek YouTube channel long video of Glenn Lucas demonstrating sharpening turning tools, Glenn demonstrates sharpening a thin parting tool with the SVD-120 platform. His technique was excellent, quite in contrast to my memory of watching a Tormek demonstrator unsuccessfully butchering a thin parting tool with the traditional multi jig. The tool was just too thin for the jig.

I have stated my opinion that the best US-430 is the US-430. Yes, other methods may work occasionally, but not ideally.

I am keeping the jury out with convexing with the KJ-45. I have not developed the skill to fairly judge it. Also, for my needs, I am not convinced that convexing is necessary or beneficial. I freely admit that my knife sharpening needs are more limited than many users. If that should change, I would rethink the issue.

Ken

Title: Re: Convexing thoughts
Post by: cbwx34 on September 22, 2023, 04:44:01 PM
Have any of you actually tried it?  I took a cheap practice knife and gave it a whirl... overall it comes out fairly decent.  I tried to snap some pics (ignore the scratches above the main bevel, that was from another "experiment".)... pics aren't that great, but gives an idea.

Anyway, if you look close you can see some minor "defects", but to the naked eye, it looks pretty decent and definitely convex.  None of the issues some of you have described.  There are (obviously) better ways if one wanted to convex regularly, but for the occasional use, give it a try, I think you'll find most of the theories here of what might happen don't really pan out.  Probably the biggest issue I saw was how it narrowed in the bevel to tip area.
Title: Re: Convexing thoughts
Post by: Ken S on September 22, 2023, 05:01:02 PM
Well done, CB.
Title: Re: Convexing thoughts
Post by: tgbto on September 22, 2023, 06:15:39 PM
Yes, I tried it on three different knives for about one hour total. And maybe we don't agree on what we expect to see after we grind a convex edge on a knife.

But to my naked eye there seem to be two clear zones with something in between (orange) on your pics: what I call the hollow tip (red)and hollow shoulder(yellow). Kinda hard to say without a cross-view of the edge, but at least it looks more three-faceted rather than what I'd call convex. Convex as in the convex grind in Tormek Video #10 advanced sharpening.

Plus it may be that the coarseness of the grind kind of evens out the defects, yet there is still much work to be done to have a nice grind. Maybe not SJ-level polish, but at least the kind you'd get after 5 different grits on a belt sander with some slack, in less time than was necessary to write this post.

So yeah. I'm sure the Tormek can yield the results we see on these pictures. I wouldn't dare do this to any of my friends' knives.
Title: Re: Convexing thoughts
Post by: cbwx34 on September 22, 2023, 06:34:52 PM
I kinda knew that would be confusing... the only part I convexed with the clamp is the part you have marked in red.  That other part is what I said earlier was from a previous experiment.  :-\  (I think I tried to thin it on the wheel.)

Shoulda picked a different knife (but these are so cheap in case something goes wrong.)  ;)
Title: Re: Convexing thoughts
Post by: cbwx34 on September 22, 2023, 08:49:02 PM
FWIW, here's another one...  ::)

The pics 703 and 704 are off the stone, 707 and 708 are after a couple of passes on the leather wheel to see if I could tell a difference.  (I can't...)  :-\

I added a comparison to a "regular" edge... :)
Title: Re: Convexing thoughts
Post by: Ken S on September 23, 2023, 02:31:33 PM
CB,

You make a very valid observation; I should actually convex a knife. Part of me knows that is the right thing to do. Another part of me doubts that convexing would really benefit my simple knife needs. I need to make that decision based on actual experience.

I like Mora knives. The Companion HD, heavy duty model seems a good balance of a thicker blade at a modest price, a good convexing candidate, and a knife I might actually use. WhTare your thoughts on this? (Other members, please feel free to comment.)

Ken
Title: Re: Convexing thoughts
Post by: cbwx34 on September 23, 2023, 03:59:20 PM
Quote from: Ken S on September 23, 2023, 02:31:33 PMCB,

You make a very valid observation; I should actually convex a knife. Part of me knows that is the right thing to do. Another part of me doubts that convexing would really benefit my simple knife needs. I need to make that decision based on actual experience.

I like Mora knives. The Companion HD, heavy duty model seems a good balance of a thicker blade at a modest price, a good convexing candidate, and a knife I might actually use. WhTare your thoughts on this? (Other members, please feel free to comment.)

Ken

The debate on whether it's beneficial probably started when the first knife was forged.  ;)

But, what's the harm in trying?  If you don't like it, a few "regular" passes should clean things up... you'll just have a bit of a "thinning behind the edge". :)  (Whether you benefit from convex should be outweighed by the actual experience of trying the method... if for no other reason you get to play on your Tormek!)   ;D
Title: Re: Convexing thoughts
Post by: Ken S on September 24, 2023, 03:40:53 AM
CB,
I ordered a knife to convex today. It is a Mora Companion HD (heavy duty, as the blade thickness is heavier than the standard Companion. It is within .1mm of the thickness of the Garberg, Mora's only full tang knife. I ordered it in stainless steel and colored burnt orange, so that it will be easily identifiable.
I will post my impressions of convexing it.
Ken
Title: Re: Convexing thoughts
Post by: cbwx34 on September 24, 2023, 06:55:08 PM
I watched the part on convexing in the Tormek video...

https://www.youtube.com/watch?v=JFHqQg5wZEg&t=1720s

... after I tried it.  I don't really see the point of establishing an edge first and then convexing... I just sharpened/convexed at the same time until I raised a burr.  Probably more like this video...

https://www.youtube.com/watch?v=bKXwiSfRqJo

... although he doesn't show very much, I did it more like what he does show.

The other "decision" is whether to sharpen based on angle or bevel width...

IMG_0252.JPG

...  In the diagram the black line is a flat grind, the red line is a convex with the same angle at the edge as the flat grind, the blue is a convex with the same bevel width. If you sharpen based on angle at the edge you get a narrower edge (better cutter?) vs. a flat grind, if you sharpen based on the already established bevel, you end up with a "fatter" edge.  (This seems to be what most refer to when they say a convex edge is "stronger".)  I set mine based primarily on the angle at the edge.  On the Morakniv, you might end up somewhere in between the two.
Title: Re: Convexing thoughts
Post by: HaioPaio on September 24, 2023, 08:23:21 PM
I think you could move the blue line upwards, so that it lies fully inside of the black lines.
This would illustrate the fact that the grinding wheel cannot add material to the knive.
Changing a flat grind to a convex grind with a fatter edge always reduces the height of the knife.
Grinding the flat grind to a thinner edge maintaines the knife hight, however increases the bevel hight - as you already explained.
Title: Re: Convexing thoughts
Post by: tgbto on September 25, 2023, 08:16:28 AM
So maybe there are weird things going on with your camera, but...

On pics 707 and 708, there are visible indents on the edge and on the black coating (I circled them in red). If they're visible on a low-res pic, they probably are quite obvious irl, and I think polishing would only increase the contrast.

I'd wager they come from the not-so-controlled up-down movement. The fact that it has to be there at all makes it extremely hard to have a smooth movement along the length of the edge. I'm sure you could get rid of those with a lot of practice, but still... If the process introduces an intrinsic weakness, maybe the tooling isn't adequate.
Title: Re: Convexing thoughts
Post by: Dutchman on September 25, 2023, 10:57:15 AM
Quote from: tgbto on September 25, 2023, 08:16:28 AM... snip
I'd wager they come from the not-so-controlled up-down movement. The fact that it has to be there at all ...
Remarkable observation, supported by the idea that the up-down grinding should cause this. In my opinion this is fatal for this method unless you practice and recover a lot.
Title: Re: Convexing thoughts
Post by: Thy Will Be Done on September 25, 2023, 01:42:30 PM
Quote from: tgbto on September 25, 2023, 08:16:28 AMSo maybe there are weird things going on with your camera, but...

On pics 707 and 708, there are visible indents on the edge and on the black coating (I circled them in red). If they're visible on a low-res pic, they probably are quite obvious irl, and I think polishing would only increase the contrast.

I'd wager they come from the not-so-controlled up-down movement. The fact that it has to be there at all makes it extremely hard to have a smooth movement along the length of the edge. I'm sure you could get rid of those with a lot of practice, but still... If the process introduces an intrinsic weakness, maybe the tooling isn't adequate.

I have seen pixelation in photos uploaded to share online before which look exactly like those dips.  I don't believe the KJ-45 could make hard dips like that, it would likely be more liked rounded holes in the edge similar to half moons.

I have used the convex method with the KJ-45 and while your concerns are well warranted I do believe it's something that can be overcome with proper technique for the most part.  I certainly did not have that issue which the photo suggested.  What I did have was less than ideal blending in a few spots.
Title: ²
Post by: tgbto on September 25, 2023, 01:59:22 PM
AFAIC I ended up with some kind of a wavy pattern along the edge, which I believe were some high/low spots.

Just think about it: if you go up-down-shift-up-down-shift then you might ensure proper convexity, but legnthwise you're going to go shift-stop-shift-stop, which we know is bad technique.
If on the other hand you go up-down in a regular fashion but with a constant speed, you will create a wave pattern. So of course you can hope for a proper statistical distribution of the high and downs, but yeah, that means lots of passes and very good technique.

To be actually homogeneous, you would have to have a true triangular motion. Stop a bit on the stops and you overgrind compared to when you move. A sine wave is hardly better. But even reversing the motion means having the direction of the resulting force that moves with respect to the plane of symmetry of the blade, therefore you don't grind the same amount when going up as when going down. So a triangular motion with a different speed when going up or down. All in all this motion goes contrary to the consistency we try to build when grinding.

Again, I'm sure there are ways to improve, and maybe a few dedicated sharpeners will get a fairly decent result. Will it be close to what you get in 5 minutes with a 150$ belt sander and only a few hours under your belt ?
Title: Re: Convexing thoughts
Post by: cbwx34 on September 25, 2023, 02:05:01 PM
Quote from: HaioPaio on September 24, 2023, 08:23:21 PMI think you could move the blue line upwards, so that it lies fully inside of the black lines.
This would illustrate the fact that the grinding wheel cannot add material to the knive.
Changing a flat grind to a convex grind with a fatter edge always reduces the height of the knife.
Grinding the flat grind to a thinner edge maintaines the knife hight, however increases the bevel hight - as you already explained.


You are correct... the diagram just shows the relationship, not the location of the actual grind.
Title: Re: Convexing thoughts
Post by: cbwx34 on September 25, 2023, 02:33:32 PM
Quote from: tgbto on September 25, 2023, 08:16:28 AMSo maybe there are weird things going on with your camera, but...
...

Must be it, as that is not visible or felt on the actual edge.  (FWIW It started as a digital zoomed pic, that was then reduced & rescaled...)  :( (Maybe look at 0711... I don't think it suffered the same abuse.) 

Quote from: tgbto on September 25, 2023, 01:59:22 PM...
...Will it be close to what you get in 5 minutes with a 150$ belt sander and only a few hours under your belt ?

No, and like I said before, "there are better ways"... I'm not saying that it's the best convex grind.  You do get some of the "benefits" of a convex, for example a soft shoulder, bit of a convex shape, etc.  Of course there'll be some "defects" I said that before too... like you said a bit wavy, etc.  (The more you zoom, the more you see.) :)  But for what it is, I think it does OK, and I'm not sure they'd matter in use?
Title: Re: Convexing thoughts
Post by: tgbto on September 25, 2023, 04:39:36 PM
Quote from: cbwx34 on September 25, 2023, 02:33:32 PMYou do get some of the "benefits" of a convex, for example a soft shoulder, bit of a convex shape, etc.  Of course there'll be some "defects" I said that before too... like you said a bit wavy, etc.

But then is it not better to just thin the knife by lowering the support bar one or two full turns before sharpening, get close enough to the edge and then sharpen at the desired bevel angle height ? That will soften the shoulders, result in a convexish shape, and be much faster and more consistent ?
Title: Re: Convexing thoughts
Post by: cbwx34 on September 25, 2023, 06:19:41 PM
Quote from: tgbto on September 25, 2023, 04:39:36 PMBut then is it not better to just thin the knife by lowering the support bar one or two full turns before sharpening, get close enough to the edge and then sharpen at the desired bevel angle height ? That will soften the shoulders, result in a convexish shape, and be much faster and more consistent ?

I think you'd end up with more high and low spots, (but realistically, in use I doubt it'd matter).  I don't think it'd be any faster or more consistent.  This went pretty quick for me.

Edit:  I took a quick video of the edge and a couple of slices (doesn't catch on anything)...

(for you to beat up on... :) )

(BTW, these were done on a T-4 198mm wheel.)
Title: Re: Convexing thoughts
Post by: Thy Will Be Done on September 26, 2023, 05:15:03 PM
Quote from: tgbto on September 25, 2023, 04:39:36 PM
Quote from: cbwx34 on September 25, 2023, 02:33:32 PMYou do get some of the "benefits" of a convex, for example a soft shoulder, bit of a convex shape, etc.  Of course there'll be some "defects" I said that before too... like you said a bit wavy, etc.

But then is it not better to just thin the knife by lowering the support bar one or two full turns before sharpening, get close enough to the edge and then sharpen at the desired bevel angle height ? That will soften the shoulders, result in a convexish shape, and be much faster and more consistent ?

This is a nice idea but it's liable to have the same tendency to inaccuracies on a different level.  I think if you really care about high precision then it's best to use bench stones to finish.  I've not found a way to rival the precision I can get cleaning up bevels by hand on stones.  When I did KJ-45 convex for a few knives I always finished on stones to get a nice shaped convex.