Paper Wheels

[kwakster]

This special version of the Spyderco Paramilitary 2 in CPM-M4 steel & carbon fiber is in use with a Dutch knife forum member.
A small fraction of the tip had broken off and the apex sustained some damage (see pic 3).

This is how the knife looked before sharpening:








First i ground the old apex flat on the Tormek Blackstone until all damage in the apex was gone & there was a new point.
Then i made a new edge with 15 micron diamond compound on a Paper Wheel, which was then refined with 6, 3, and 1 micron diamond compound on dedicated Paper Wheels to a full mirror.
The new edge measures 30 degrees inclusive and is hairwhittling sharp.

After sharpening:











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[kwakster]

Dustar Model 1 Arad 67 Commemorative combat knife from a collector.
The factory "edge" was very rough and also still had a burr so thick that i could lift the entire knife from the table by hooking it with my finger nail.
Edge angle was +/- 45 degrees inclusive which i left intact as the customer did not want wider bevels.
After grinding the apex flat on the Tormek Blackstone the edge was resharpened on a Paper Wheel with 15 micron diamond compound then deburred with a second Paper Wheel with 3 micron diamond compound, an the new edge can just treetop the hairs on the back of my hand.
Probably the most wear resistant D2 steel i have sharpened so far.

[kwakster]

This vintage Al Mar Applegate Fairbairn dagger from a display collection had factory edges which were rather coarse, had a few flat spots, and a flattened point.
Since the "R" from Rex Applegate's signature was already quite close to the ~ 50 degrees inclusive factory edge i chose not to reprofile but instead just polish the existing bevels a bit with successively 15.0 micron, 3.0 micron, and 1.0 micron diamond compound on dedicated Paper Wheels.
Both new edges can shave the hair on the back of my hand on skin level.

After sharpening:

[kwakster]

Another PM2 in S110V.
The new edge was done on a Paper Wheel with 15 micron diamond compound, and then refined with 6.0 micron, 3.0 micron, and 1.0 micron diamond compound, all on dedicated Paper Wheels.
The apex is keen enough to whittle several curls in a row on one of my chest hairs while holding the hair at the root end only.

After sharpening:

[kwakster]

The owner of this Maxamet PM2 had given his knife a forced patina treatment, and besides coming out a bit uneven the acid had also completely eaten away the factory apex as well as the very tip of the blade.
To say that the knife was completely blunt would have been an understatement.
The request was to give the knife a new toothy edge with a lot of bite while making it as sharp as possible.

Before sharpening:












Flattened the acid damaged "apex" some more on a 3000 grit diamond plate so i could start with fresh steel, then made a new edge on a Rubber Wheel coated with ~ 230 grit diamond powder & wax, then deburred on a Paper Wheel with 1.0 micron diamond paste & oil.
The new edge is ever so slightly convex, the new apex fits almost exactly in the 30 degree inclusive slot of my Tormek WM200 Angle Master, plus it can whittle one of my chest hairs at about 5.5 centimeters from the point of holding.
(i don't own a BESS tester)
The somewhat "fuzzy" shoulders of the new edge show how deep the acid has eaten away into the sides of the blade in some area's.

After sharpening:

[kwakster]

Italian made A.G.A Campolin Maltese stiletto from a collector.
The knife was recently bought brand new from a foreign shop, but it came with quite a lot of blade play, a very rough ~55 degrees inclusive "edge" with a big burr still attached to it, and no point at all.
Also both sides of the blade aren't mirror images of each other, with a center ridge that is off a bit on one side.
Anyway, especially the lack of a point bothered the owner, the bad edge came in second, and fixing the blade play will probably be a job for another day.
This is how the knife looked before resharpening:










And how the knife looks now.
While keeping the edge angle about the same so the bevels would not widen too much per owner's request, i resharpened the main edge completely and the bayonet grind only superficially to come to a sharp point with a 15 micron diamond compound Paper Wheel, then cleaned up the bevels a bit and removed the tiny burr with a 1.0 micron diamond compound Paper Wheel.
The edge angle again measures ~55 degrees inclusive, yet the new apex is just sharp enough to shave the hair on the back of my hand a bit on skin level.

[kwakster]

The first owner of this small Sebenza apparently thought it a good idea to use the knife for sharpening practice in his new Wicked Edge.
The outcome made him sell the knife for a measly 150 Euro's to owner number two, who sent it to me with the request to tidy things up a bit and give it a bit of a shiny edge.

Below is what the knife looked like when i received it, still with it's very rough and partly unapexed "edge", and with an edge angle of ~40 degrees inclusive at the straight part of the edge, changing into ~45 degrees inclusive from belly to point.














After reprofiling & sharpening on a Paper Wheel with 15 micron diamond compound, then deburring and polishing it a bit with a second Paper Wheel coated with 1.0 micron diamond compound.
The new edge is a bit convex, and measures ~30 degrees inclusive on the straight part of the edge, changing into ~35 degrees inclusive from belly to point.
This to avoid widening the bevels there too much, as this blade is relatively thick behind the edge in that area.
The last picture shows a small facet at the heel which has an entirely different angle, so i could not remove it without making things worse.
Visually it's not perfect yet treetopping sharp, and the owner was happy.







photo link code

[kwakster]

User LH Sebenza Micarta with it's blade made from Devin Thomas stainless basketweave damascus (AEB-L and 304)
Reprofiled & sharpened the old slightly convex edge with it's apex @ ~40 degrees inclusive into a new slightly convex edge with an apex @ ~30 degrees inclusive on a Paper Wheel with 15 micron diamond compound, then removed the extremely fine burr on a piece of copypaper with a dab of 0.25 micron diamond paste.
The new apex is reverse chest hair whittling sharp and the new point is also quite close to being centered again.
To my functioning eye the bevels look near-mirror like, but the camera sees a bit blotchy scratch pattern due to the different layers in the damascus steel.

Before:










After:

[kwakster]

A small black ceramic backlock folder without any markings (Böker ?) i did in 2013.
This well made knife had practically no edge and no point to speak of when i received it, and even opening mail with it was difficult.
I used the Tormek Blackstone graded to around 1000 grit for freehand reprofiling, followed by 3 Paper Wheels coated with 15, 6.0 and 3.0 micron diamond compounds for refining & polishing.
The new edge fits in the 30 degrees inclusive slot on my Tormek angle gauge, is slightly convex, and can shave the hair on my leg in both directions.









Specs:

Length open: 4.72 inches (12,0 cm)
Length closed: 2.76 inches (7,5 cm)
Blade material: black zirconium oxide
Blade length: 1.57 inches (4,5 cm)
Blade thickness: 2,0 mm
Handle material: Ivory Micarta & Nickel Silver bolsters
Weight: 61 grams

[kwakster]

A niece of mine is an avid amateur Chef (but not yet a knife afi), and this black ceramic knife (a rebranded Kyocera) is one of her favorites in the kitchen, as due to the tougher blade material the edges can be made thinner and thus the knife cuts better than a white ceramic version.
Longtime use however (not always on a suitable cutting board) plus storing it unprotected in a drawer between a bunch of steel bladed knives had blunted the edge to a point next to unusable, complete with quite a lot of (micro) chips and a broken tip.

This is the knife as it was when i received it.
(when you click the pictures 2 x you can see the chips clearly)









This is the knife after sharpening.
I reprofiled the rather bad factory edge to an ever so slight convex edge of +/- 25 degrees inclusive, and the sharpness is just hairwhittling (only towards the root, not to the point)
It easily slices single layer toiletpaper (torn apart 3-layered version) and a tomato of course.
Removing the chips and setting the new bevel was done with a Tormek T7, refining & convexing with a Paper Wheel coated with 15 micron diamond compound, and semi-polishing with a second Paper Wheel coated with 6 micron diamond compound.










Specs:

Overall length: 11.0 inch (28,0 cm)
Blade length: 5.8 inch (14,8 cm)
Blade thickness: 1,84 mm
Blade type: black ceramic / saber-hollow
Thickness behind the edge: 0,4 mm

The first clip shows the slicing of a piece of standard 3-layered toilet paper, for the second clip i peel off 1 layer and slice the remaining 2 layers, and the third clip shows the slicing of just the remaining single layer of toilet paper:

http://www.youtube.com/watch?v=Ubg_drYHoKE

http://www.youtube.com/watch?v=hUkKfwGFogY

http://www.youtube.com/watch?v=RSkxPA9BK8E

Slicing a tomato:

http://www.youtube.com/watch?v=R3-A0SMcIbw

[kwakster]

The owner of this Sebenza 25 bought the knife brand new through an official dealer in the Netherlands, but although he was and is still very pleased with the knife itself, he soon found that the factory edge didn't cut too well.
He tried to improve things with the help of a Spyderco Sharpmaker and a leather strop loaded with some green compound, but to no avail.
So he sent the knife to me, and the first thing i did was to measure the edge angle.
According to my Tormek Angle Gauge it measured 50 degrees inclusive on the straight part of the edge, going up to 55 degrees inclusive from the belly to the point.(!)
This is how the knife looked before sharpening:








First i removed the apex of the old edge by cutting a few times lightly into an old silicon carbide stone, after which i reprofiled it freehand on my Tormek SB-250 Blackstone to an even 30 degrees inclusive.
This was followed by a Paper Wheel with 220 grit SiC to smoothen the grindlines made by the Tormek, then refined with a second Paper Wheel coated with 15 micron diamond compound, and finally removed the burr with a third Paper Wheel coated with 0.25 diamond compound. (this leaves the 15 micron scratch pattern intact as much as possible to preserve bite)
The resulting edge treetops the hair on the back of my hand, can slice single-ply toilet paper, and survives a few cuts into my laminated testblock without any visible damage (checked under bright light with the loupe in my Victorinox SwissChamp)
This is how the knife looks after sharpening:

[kwakster]

Wootz/Vadim testing heat build-up in the edge when using Paper Wheels with diamond compound:

https://www.youtube.com/watch?v=SvMISROgs_c

He never told me this in our e-mail conversations, but i recently found that he mentions me by name in the on-screen text, 

[kwakster]

Vintage Al Mar Denali mid-backlock folding knife with hollow ground blade from the 1980's and made in Japan. (probably by Moki)
The cocobolo handle is inlayed with a gold shield picturing a fighter plane and the text "United States Navy Fighter Weapons School".
The 1986 movie "Top Gun" with Tom Cruise and Kelly McGillis was partly filmed on the grounds of this elite school for US Navy pilots.
Bernard Levine thinks this version with the gold shield was a special edition, not standard production.

The original edge measured about 35 degrees inclusive and wasn't really sharp, so i changed the angle to 30 degrees inclusive with a treetopping sharp bling & bite finish.










Specs:

Length open: 17,3 cm
Length closed: 10,0 cm
Blade length: 7,5 cm
Blade thickness: 3,0 mm
Steel: Masahiro RS30 stainless steel
Hardness: 57-58 HRC (?)
Handle material: Cocobolo wood & satin stainless bolsters on brass liners
Handle thickness: 11,0 mm
Lock type: Mid-backlock
Weight: 100 grams

[kwakster]

Recovered some pictures from an old harddisk.
Several years ago i got sent these two user Emerson folders from neighboring country Belgium; a Commander model with a Krein regrind and a CQC7 model.
The owner was unable to get them sharp again with only his Sharpmaker, and the request was also to give the new edges a bit of bling.

As they came in:






After sharpening/polishing.









On the CQC7 i made the asymmetric bevel a bit wider to remove all different scratch patterns, and just touched up the existing mini-bevel on the other side.







Both knives could now be easily touched up on the Sharpmaker again and the owner was happy, :-)